Soft Stone Panel

Description
Soft Stone Panel, also known as flexible ceramic tile, is an innovative, lightweight decorative material. It is manufactured by injecting a mixture of quartz sand and fiber mesh into molds, followed by a drying and shaping process. This unique production method endows the panels with a certain degree of flexibility, allowing them to perfectly conform to the contours of walls, even curved surfaces.
It offers the natural appearance and texture of stone or ceramic tiles while being significantly lighter and easier to install. Soft Stone Panels are highly durable, resistant to weathering, and require minimal maintenance. They are an excellent choice for both interior and exterior wall cladding in residential and commercial buildings, combining aesthetic appeal with practical functionality.
Production Process
RAW MATERIAL MIXING
Blend PVC resin, stabilizers, fillers, and additives in precise ratios using high-speed mixers to ensure uniformity.
HOT MELTING
Heat the mixed materials to 180-200°C in extruders, turning them into a homogeneous molten mass.
EXTRUSION MOLDING
Force the molten material through a die to form continuous panel blanks with fixed cross-sections.
SURFACE PRINTING/LAMINATION
Apply decorative patterns via roller printing or laminate with PVC films for aesthetics.
COOLING & SIZING
Cool the panels with water to stabilize dimensions, ensuring straightness and precise thickness.
CUTTING TO LENGTH
Cut the continuous panels into specified lengths (e.g., 2440mm) with precision saws.
PACKING
Wrap panels with PE film and pack on pallets to protect against scratches and moisture.
LOADING & SHIPPING
Load palletized products into containers, securing them for safe transportation.
Quality Control & Packing







